Projects:Mendel90-build

Mendel90 build page

This page is for anything related to the project to build a Mendel90 3D printer for the space. Gus and Andy are working on this at the moment - if anyone else wants to get involved, you're welcome.

Notes on the build manual

These are some relevant points that seemed worth remembering from the build manual.

• The hardest part looks like cutting the dibond sheets. We are hoping to use the CNC machine when it's ready, but there are some things to do before it can be used.
• When we do the build, check that we are both working from the same commit of the github repository.
• The hex pillars that connect the heated bed to the Y carriage need to go into tapped holes, so we'll have to find a way to tap holes in dibond.
• The extruder needs a 'hobbed' bolt, where a small portion of the bolt has been roughened so it can drive the filament. Luckily there is an identical one in the parts we've salvaged from the donated Mendel printer.
• When we assemble the extruder, we may need to refer to the openscad scripts for the dibond_E3D machine, as well as the pdf build manual, which is intended for the plain dibond version.
• We need to decide what electronics to use. The manual recommends Melzi electronics, but there are others.
• We want the 12V version of the E3D hotend.
• Andy may have some suitable dummy load resistors for the power supply - will check.
• Do we have a dial gauge for levelling the bed?
• Also a large set square would be useful to make sure the axes are square.

Salvaged parts from the old mendel printer

Gus and Andy have been through all the metal parts from the donated Mendel printer, separated them from the plastic, and counted up how much we have of each part. This is a list of what we have.

Number	Part	Notes
20	10mm Hex M3 bolts	Need 4 for M90
6	15mm Hex M3 bolts
3	30mm Hex half-threaded M3 bolts	Need 5 for M90
10	25mm Hex half-threaded M3 bolts	Need 2 for M90
3	M3 nub (grub) screws	Need 6 for M90
1	60mm hobbed half-threaded M8 bolt	Suitable for extruder on M90
79	15x10x2mm washers	Dimensions are outer x inner x thickness
9	15x10x1mm washers	ditto
1	19x8x2mm washer
22	7x2.5x0.5mm washers
6	30x8x2mm washers
87	M8 nuts	Need 2 for M90
1	M8 nyloc nut	Need 4 for M90
22	M3 nuts	Need 7 for M90
3	Large diameter M3 nuts
3	M4 nuts
4	22x8x7mm round bearings (metal caps)	7 22x8x7mm bearings needed for M90. Caps don't matter
5	22x8x7mm round bearings (plastic caps)
2	13x4x5mm round bearings (plastic caps)
8	LM8UU Linear bearings	10 needed for M90
1	8x370mm smooth rod
1	8x380mm smooth rod
2	8x470mm smooth rod
The rods will do most but not all of what we need for the M90
2	8x500mm threaded rod
1	8x465mm threaded rod
6	8x390mmm threaded rod
4	8x350mm threaded rod
2	8x220mm threaded rod
1	2.8x303mm threaded rod
2	2.8x194mm threaded rod
1	2.8x185mm threaded rod